LOGISTICS & WAREHOUSING
Warehouse Automation
That Keeps Up With Demand
E-commerce has changed everything. Next-day delivery. Same-day delivery. Peak seasons that last months. Your warehouse automation must handle today's volume AND scale for tomorrow's growth.
CHALLENGES WE SOLVE
Warehouse Automation Challenges
PEAK SEASON SCALABILITY
Peak Season Scalability
Your automation runs fine at 10,000 orders/day. But can it handle 50,000 during peak?
OUR APPROACH
Design for peak capacity. Modular systems that expand. Controls that scale without reprogramming.
Order Accuracy
Every mispick costs money—returns, replacement shipping, customer dissatisfaction.
APPROACH
Vision verification, barcode scanning at every step. We design for 99.9%+.
Labor Challenges
Finding warehouse workers is hard. Keeping them is harder. Peak season staffing is a nightmare.
APPROACH
Automate repetitive tasks. Let people handle exceptions while automation handles volume.
SYSTEM INTEGRATION
System Integration
WMS, OMS, conveyor controls, and sortation equipment all need to talk—in real time.
OUR APPROACH
We specialize in integration. PLC-to-WMS connectivity, real-time inventory updates.
APPLICATIONS
Logistics Automation Applications
Conveyor Systems & Transfers
Belt, roller, accumulation conveyors with zone control and WMS integration.
Sortation Systems
High-speed sorting for orders, packages, and SKUs.
Palletizing & Depalletizing
Robotic palletizing for outbound, depalletizing for receiving.
Pick Automation
Pick-to-light, goods-to-person, AMR coordination.
Receiving & Shipping
Dim/weigh, print-apply, dock control.
WMS INTEGRATION
Warehouse Management System Expertise
Systems We Integrate With
Integration Capabilities
CASE STUDY
Distribution Center Conveyor Integration
E-Commerce Fulfillment CenterOur Solution
- Replaced legacy PLC controls with ControlLogix
- Integrated 12 new merge/divert points
- Added zone control for accumulation
- Connected to WMS for dynamic routing
- Implemented real-time throughput monitoring
RESULTS
- Throughput: 100% increase (10K → 20K cartons/day)
- Order accuracy: 99.7% → 99.95%
- Jam rate: Reduced 80%
- Peak season: Handled 3x volume
Built for Scale
Modular Design
Systems designed to add capacity without rebuilding.
Surge Capacity
Controls engineered for 150% of normal volume.
Real-Time Visibility
Dashboards showing throughput, bottlenecks, and performance.
OUR SERVICES
Logistics Automation Services
Conveyor Controls
Zone control, accumulation, merge/divert integration.
Learn MoreRobotic Palletizing
High-speed palletizing and depalletizing cells.
PLC Programming
Sortation control, WMS integration, coordination.
Learn MoreSystem Relocation
Move and recommission conveyor/sortation systems.
FAQ
Frequently Asked Questions
Yes. We integrate with all major WMS platforms.
We design for peak capacity from day one—typically 150% of normal volume.
We integrate controls for all major conveyor manufacturers.
Yes. We offer support contracts with guaranteed response times.
Ready to Optimize Your
Distribution Center?
Conveyor controls, sortation integration, and WMS connectivity.
