MANUFACTURING
Custom Machinery Integration & Controls Development
Complete controls development and integration for custom automated machinery. PLC programming, robot integration, HMI development, and on-site commissioning—supporting RAISA's machine builds for customers across North America.
RAISA | Mexico & USA
THE CHALLENGE
Custom Machinery Integration Challenges
Unique Requirements Every Time
No two machines are identical. Each project requires custom PLC logic, unique I/O mapping, and application-specific HMI screens.
Multi-System Integration
Custom machines often integrate robots, vision systems, pneumatics, servo motion, and safety systems—all needing to work together seamlessly.
Tight Delivery Schedules
Customers have production deadlines. Machines need to ship on time, fully tested, ready for installation.
Remote Commissioning
Machines are installed at customer sites across the USA and Mexico. On-site commissioning support must be efficient.
Documentation Requirements
End customers require complete documentation: electrical schematics, PLC programs, I/O lists, operator manuals, maintenance guides.
OUR SOLUTION
Our Custom Machinery Solution
PLC Programming
For each custom machine, we develop complete PLC programs.
- Sequence logic based on machine design requirements
- I/O mapping for all sensors, actuators, and devices
- Safety interlock implementation
- Fault detection and recovery routines
- Data collection and production tracking
Robot Integration
When machines include robotic components.
- Robot program development for application requirements
- PLC-to-robot communication setup
- Coordinated motion sequencing
- Collision avoidance and safety zones
- Teach point optimization
HMI Development
Every machine includes custom operator interfaces.
- Main operation screens with clear status indication
- Setup and recipe management screens
- Diagnostic and troubleshooting screens
- Maintenance and PM tracking
- Production data displays
On-Site Commissioning
We support machine installation at customer facilities.
- Pre-shipment testing at RAISA facility
- On-site installation support
- I/O verification and calibration
- Operator and maintenance training
- Runoff and acceptance testing
Documentation
Complete documentation packages.
- PLC program with comments
- Electrical schematics
- I/O lists and device lists
- Operator manuals
- Maintenance procedures
SPECIFICATIONS
Custom Machinery Technical Details
THE RESULTS
Custom Machinery Integration Results
All machine projects delivered on schedule, meeting customer installation windows and production timelines.
Successfully integrated controls for 12+ unique custom machines across diverse applications and industries.
On-site commissioning completed in an average of 2 weeks—from installation to customer acceptance.
Provided on-site support for installations throughout the United States and Mexico, with bilingual engineering capability.
Custom Machinery Services
Building Custom Machinery?
Whether you're a machine builder needing controls support or an end user commissioning custom equipment, we can help. Let's discuss your project.
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