PLC Programming Services for Industrial Automation
Your PLC Problems
End Here.
PLC programming services for manufacturers who need certified engineers—not sales reps. When your production line stops, you need an engineer who knows your exact PLC model, can remote in immediately, and won't hang up until you're running again.
We've programmed thousands of PLCs across Allen‑Bradley, Siemens, Mitsubishi, Omron, Beckhoff, and Keyence platforms. From legacy PLC‑5 migrations to brand‑new ControlLogix commissioning, we handle the entire lifecycle of your control systems.
THE PROBLEM
Your maintenance team keeps the line running day‑to‑day. But when you need to:
- •Migrate a 20‑year‑old PLC‑5 to ControlLogix
- •Commission a new line with 47 stations
- •Troubleshoot a fault that nobody can figure out
- •Integrate a robot cell with your existing SCADA
- •Program safety PLCs to meet updated standards
…you need specialists who live and breathe PLC programming.
OUR SOLUTION
iAutomate provides dedicated PLC engineering expertise on YOUR terms:
- →Project‑based commissioning with defined scope and timeline
- →Emergency troubleshooting with remote access + on‑site dispatch
- →Ongoing production support contracts with guaranteed response times
- →Migration projects handled start‑to‑finish with minimal downtime
One call. One engineer who knows your system. No runaround.
What We Do
PLC Services We Provide
From initial programming to emergency support years later—we cover the complete PLC lifecycle.
PLC Programming & Development
Clean, documented, maintainable code that your team can actually understand. We follow ISA‑88 and ISA‑95 standards.
PLC Migration & Modernization
Legacy PLC‑5 or SLC 500? We migrate to modern platforms with minimal production impact—often over a single weekend.
PLC Commissioning & Startup
On‑site commissioning engineers who work alongside your team to ensure smooth startup and production ramp‑up.
PLC Troubleshooting & Emergency Support
Production down? We respond within 30 minutes remotely. 85% of issues resolved without on‑site dispatch.
Production Support Contracts
Ongoing support with guaranteed response times. Your dedicated automation partner who knows your systems.
Safety PLC Programming
GuardLogix, Safety Integrated, Pilz. Safety systems that protect people AND keep production running.
Expertise
PLC Platforms We Master
Allen‑Bradley (Rockwell)
ControlLogix, CompactLogix, GuardLogix, Micro800, PLC‑5, SLC 500
Siemens
S7‑1500, S7‑1200, S7‑300/400, ET 200SP
Mitsubishi
iQ‑R Series, Q‑Series, L‑Series, FX5U
Omron
NX/NJ Controllers, CJ‑Series, CP‑Series
Beckhoff
CX Series, EtherCAT I/O
Keyence
KV‑8000, KV‑7500, KV‑5500
Other PLC Platforms
ABB AC500, Schneider Modicon, GE/Emerson, Honeywell
Process
Our PLC Programming Process
Discovery Call
30 minutesYou describe your challenge. We ask questions. No sales pitch—just technical conversation between engineers.
Deliverable: Written summary and recommended approach
Proposal
2‑3 business daysDetailed scope of work with fixed pricing, timeline, and deliverables. No surprises.
Deliverable: Formal proposal with SOW
Execution
Varies by projectWe do the work. Regular updates. Questions answered same‑day.
Deliverable: Working system + documentation
Handover
IncludedTraining, documentation, program backups, and 30‑day support period.
Deliverable: Your team runs independently
Discovery Call
30 minutesYou describe your challenge. We ask questions. No sales pitch—just technical conversation between engineers.
Deliverable: Written summary and recommended approach
Proposal
2‑3 business daysDetailed scope of work with fixed pricing, timeline, and deliverables. No surprises.
Deliverable: Formal proposal with SOW
Execution
Varies by projectWe do the work. Regular updates. Questions answered same‑day.
Deliverable: Working system + documentation
Handover
IncludedTraining, documentation, program backups, and 30‑day support period.
Deliverable: Your team runs independently
PLC Migration Case Study
ControlLogix Migration for Tier 1 Supplier
Challenge
A Tier 1 automotive supplier was running critical assembly operations on PLC‑5 controllers installed in 1998. 12 PLC‑5 processors, 47 stations, zero tolerance for unplanned downtime.
Solution
- →Phase 1: Weekend 1 — 4 PLCs converted
- →Phase 2: Weekend 2 — 5 PLCs + HMI updates
- →Phase 3: Weekend 3 — Final 3 PLCs + safety
Results
“iAutomate delivered exactly what they promised. Three weekends, zero surprises.”
— Plant Manager, Tier 1 AutomotiveFAQ
PLC Programming FAQ
We program Allen‑Bradley (Rockwell), Siemens, Mitsubishi, Omron, Beckhoff, Keyence, ABB, Schneider, and GE/Emerson PLCs. We adapt to your installed base.
Remote support within 30 minutes during business hours. 24/7 emergency line with 2‑hour response. Same‑day on‑site in Midwest.
Both. 85% resolved remotely. On‑site available across USA, México, and Canada for commissioning and complex issues.
Single PLC‑5 to ControlLogix: $15,000–$40,000 including hardware, programming, commissioning. Fixed quotes after assessment.
Absolutely. We collaborate with OEMs and integrators regularly. No territorial disputes—just getting your line running.
Yes, knowledge transfer included in every project. Custom PLC programming courses available on‑site.
Get PLC Programming SupportReady to Solve Your PLC Challenges?
Whether you're facing an emergency right now or planning a project for next quarter—let's talk. 30‑minute call, engineer to engineer.
Response time: Same business day | Emergency: 24/7 | Coverage: USA · México · Canada
