What does automation in battery manufacturing include?
It includes cell assembly, module and pack integration, inline inspection, controls engineering, and data systems that stabilize throughput and quality at scale.
LIVEREV.04 · 2026/IND-ENERGY
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/IND-ENERGYEV Y ENERGÍA · BATERÍAS
Automatización de baterías
de celda a pack.
Desde apilado de electrodos hasta pruebas EOL de pack, entregamos automatización compatible con cleanroom/dryroom y trazabilidad por celda.
/DATASHEETREF. IND-ENERGY-001
CHEMISTRYNMC · LFP · NCA · solid-state
FORMATPouch · prismatic · cylindrical
PLACEMENT TOL.±0.05 mm @ TCP
CLEANROOMISO 5 (Class 100) compatible
DRYROOM−40 °C dewpoint compatible
DATACell-level genealogy + MES
42
líneas de batería
300
+ robots en operación
24/7
soporte de producción
GWh
escalado por fase
RESPUESTA PRIMERO
¿Cómo priorizar automatización de fabricación de baterías?
El avance más rápido llega al atacar primero el cuello de botella más costoso: precisión, soldadura, formación o trazabilidad.
How do battery teams estimate ROI before deployment?
ROI is usually modeled from yield improvement, cycle-time reduction, scrap avoidance, and downtime recovery with KPI baselines set before implementation.
Can battery lines integrate with existing MES and ERP platforms?
Yes. Most programs connect to existing MES and ERP environments for genealogy, production visibility, and quality event traceability.
How quickly can support start for production bottlenecks?
Support can start quickly with remote diagnostics and escalate to focused on-site intervention for constraints affecting output, quality, or schedule.
Teams planning energy and battery automation generally compare traceability depth, process safety architecture, and lifecycle support before selecting battery automation companies for multi-line scale-up.
Industry references: IATF · UL Battery Certification · EU Battery Regulation · ISO 14644/01STANDARDS FRAMEWORK
Battery automation standards matrix.
Battery cells fail in ways no other industry tolerates. Our deployments are built against this matrix from URS forward — not bolted on at FAT.
/STD-01
IATF 16949 / ISO 9001
Automotive QMS for traction battery suppliers.
- ▸ PPAP / APQP
- ▸ Configuration control
- ▸ Sub-tier flowdown
- ▸ Audit-ready records
/STD-02
ISO/IEC 62133 · UN 38.3
Cell seguridad, transport and abuse testing standards.
- ▸ Electrical abuse
- ▸ Mechanical abuse
- ▸ Thermal abuse
- ▸ Transport certification
/STD-03
UL 2580 / UL 1973
Batería system seguridad for EV and stationary storage.
- ▸ Functional safety
- ▸ Insulation resistance
- ▸ BMS validation
- ▸ Fire propagation tests
/STD-04
ISO 26262 · ASIL
Functional seguridad for traction battery and BMS.
- ▸ HARA + ASIL decomp
- ▸ FMEDA · DFA
- ▸ Safety case
- ▸ TÜV-aligned process
/STD-05
EU Battery Regulation
Batería passport, carbon footprint and digital twin.
- ▸ Cell-level passport
- ▸ CO₂ footprint declaration
- ▸ Recycled content trace
- ▸ QR + DPP linkage
/STD-06
Cleanroom & Dryroom
ISO 14644 cleanroom and ultra-low dewpoint dryrooms.
- ▸ ISO 5 / Class 100
- ▸ −40 °C dewpoint
- ▸ ESD-safe materials
- ▸ Low-particulate motors
/02PLATFORM DATASHEET
Five energy and battery automation subsystems.
From electrode to EOL test. Switch tabs to inspect the spec for each subsystem.
/CELL · ELECTRODE, STACKING, FORMATION
Cell Manufacturing
Electrode, stacking, formation. Engineered for cleanroom and dryroom environments with full configuration control and per-cell traceability.
SPECIFICATIONREF · CELL-2026
STACKINGZ-fold + single-sheet, ±0.05 mm
WELDINGLaser tab welding (1 kW fiber)
ELECTROLYTERobotic dosing ±0.5%
FORMATION256-channel formation rack
INSPECTIONX-ray edge alignment + vision
/03REFERENCE LINE
Cell → module → pack — top view.
Schematic of a representative EV battery line spanning electrode stacking through pack EOL test, with ISO 5 cleanroom and dryroom envelopes.
SCHEMATIC · SCALE 1:80 · REF DWG-EN-001
/S1–S3Dryroom (electrode → form)
/S4–S6Cleanroom (mod → pack → EOL)
/MESPer-cell genealogy
/DPPEU Battery Passport export
/04APPLICATIONS
Battery automation applications by production stage.
/APP-01
Electrode Stacking
Z-fold and single-sheet stackers with ±0.05 mm alignment.
/APP-02
Laser Tab Welding
Fiber laser tab welding with thermal validation.
/APP-03
Module & Pack Assembly
Cell-to-module-to-pack with vision-guided placement.
/APP-04
In-line X-ray & Vision
Edge alignment, weld quality, leak detection.
/APP-05
Formation & Grading
Multi-channel formation, OCV/IR/capacity binning.
/APP-06
EOL Test & BMS Flash
HiPot, leak, cycler and BMS firmware programming.
/05ENGINEERING LIFECYCLE
From URS to production release.
Five gates. Each gate produces a controlled deliverable signed under our quality system.
01T+0
/DISCOVERY
URS & Cell Roadmap
DELIVERABLE
DOC-01 URS + chemistry plan
02T+4W
/DISEÑO
Layout & Tolerance Stack
DELIVERABLE
DOC-02 Layout + GD&T + I/O list
03T+12W
/BUILD
FAT + Cleanroom Pre-cert
DELIVERABLE
DOC-03 FAT + ISO 14644 cert
04T+18W
/CALIFICAR
PPAP & Capability Run
DELIVERABLE
DOC-04 Cpk study + PPAP pkg
05T+SAT
/LIBERAR
SAT & Production Release
DELIVERABLE
DOC-05 SAT + handover + spares
/06FIELD REPORT
EV module assembly cell — Tier 1 OEM.
High-throughput cylindrical cell module assembly with vision-guided placement, laser tab welding and full per-cell genealogy export.
- Línea de celda unificada con lógica PLC maestra
- Robótica de cleanroom coordinada para manejo de celda/módulo
- Visión + X-ray en puntos críticos de calidad
- Arquitectura de seguridad de proceso para dryroom
- Genealogía por celda integrada a MES
/RESULTSDOC · CASE-EN-007
METRICBEFOREAFTER
Rendimiento FPY93.7%99.1%
Tiempo de ciclo100%62% (-38%)
Trazabilidad de celdaNivel lote100% genealogía por celda
/07SERVICE CATALOG
Battery automation services and integrations.
/SVC-01
Robótica para cleanroom
Cell, module and pack handling.
VER ESPEC
/SVC-02
PLC y control de proceso
Line coordination, recipes and safety.
VER ESPEC
/SVC-03
Visión, Rayos X y metrología
Per-cell quality records and gating.
VER ESPEC
/SVC-04
Reubicación de equipos
Move and re-qualify gigafactory equipment.
VER ESPEC
/08FAQ
Preguntas frecuentes de automatización de baterías.
Sí, con prácticas ESD y control de contaminación, siguiendo el plan del sitio.
Pouch, prismática y cilíndrica, con parámetros de apilado/soldadura validados por formato.
Sí, con DataMatrix y registro MES de parámetros críticos por celda.
Sí, para subsistemas relevantes de seguridad con documentación de caso de seguridad.
Sí, vía OPC UA/MQTT y conectores para SAP/Oracle y plataformas MES comunes.
/CTASIGUIENTE PASO
Ready to scale your
battery line?
Cleanroom, dryroom, cell-level traceability. Talk to a battery engineer this week and define the right roadmap for energy and battery automation. For adjacent operations, review our electronics automation workflows and manufacturing automation programs.