iAutomate
947-201-6584
ZH · i18n
首页/服务/控制工程
DOC · SVC-CTL-001在线
/SVC-01控制工程 · 集成 · 支持

面向输送系统与工业控制的控制工程

完整的
自动化技术栈。

我们整合PLC、驱动、视觉、输送与安全系统,让产线稳定运行。

可从单点VFD调试到多厂商整线集成,保障确定性通信与安全验证。

控制栈数据表REV B.3
200+
套系统集成
50+
视觉部署
99.5%
现场可用率
24/7
紧急热线
DOCSVC-CTL-001
COVERAGEUSA-MX-CA
STDISO 13849
SLA24/7
/ 数据表
Status: 已发布 · 可执行
标准ISO 13849 / IEC 62061
子系统VFD, Servo, 视觉
网络L0-L4 ISA-95
覆盖USA-MX-CA
/ ENGINEERING EVIDENCE
/01我们集成的子系统

Controls Engineering Subsystems
for Industrial Automation

06 subsystems · SUB-01 → SUB-06
/SUB-01

VFD Commissioning & Drives

Variable frequency drives, DC drives, soft starters. 1HP to 500HP.

范围1HP → 500HP
/SUB-02

Servo Drive Integration

Precision motion control for indexing, positioning and synchronized axes.

范围Multi-axis · ±0.01 mm
/SUB-03

Machine Vision Integration

Inspection, robot guidance, OCR, barcode and dimensional measurement.

范围2D / 3D · Color · IR
/SUB-04

Industrial Safety Systems

Safety PLCs, light curtains, e-stops, scanners. Cat 3 / 4 architecture.

范围PLd · SIL-2 · Cat 4
/SUB-05

Conveyor System Controls

Belt, roller (MDR), chain, power & free. Speed, accumulation, sortation.

范围Zone · Sortation · WCS
/SUB-06

Industrial Networking

EtherNet/IP, PROFINET, CC-Link IE, Modbus TCP, EtherCAT, OPC UA.

范围L0 → L4 · Determ. comms
/02支持的工业控制平台

Every subsystem.
Every major OEM.

06 platforms · PLT/01 → PLT/06
PLT/01Multi-vendor
Engineered to spec

VFDs & Drives

From single-pump auto-tune to 500 HP coordinated press lines. Parameter sets, fault recovery and energy optimization.

Range
1 HP → 500 HP
Comms
EtherNet/IP · PROFINET
Brands & Hardware
PowerFlex 525/755 (AB)SINAMICS G/S (Siemens)ACS580/880 (ABB)GA800 (Yaskawa)VLT (Danfoss)FR-A800 (Mitsubishi)
Get VFDs · Drives Support
/CAP-01Setup

Auto-tune · Parameter sets · Fault recovery

/CAP-02Coordination

Multi-drive sync · Master-follower · Torque share

/CAP-03Optimization

Energy logging · Power monitoring · Predictive trend

/03参考控制栈

Industrial Controls Architecture
from Field Devices to MES/ERP

A working line is a coordinated stack. From field devices and safety up through PLC supervision, SCADA visibility and MES/ERP uplink. We design and integrate every layer.

  • L0Field · Sensors · Actuators · EOAT
  • L1Drives · VFD · Servo · Vision · Safety
  • L2PLC · HMI · Cell controller · Safety PLC
  • L3SCADA · Historian · OEE · MES gateway
  • L4MES / ERP · OPC UA · MQTT uplink
DWG · STK-CTL-001视图 · 栈
网格 A1网格 C4OPC UABUSL4MES / ERP业务层L3SCADA · HISTORIAN · OEE监控层L4-L3 链路L3-L2 链路L2PLCHMISAFETYPLCL1VFDSERVOVISIONCONVMDRL1-L0 链路L0现场 · 传感器 · 执行器 · EOATPROXIMITY · ENCODERS · LIGHT CURTAINS · E-STOPS
图例: 橙色 = 控制主干图例: 白色 = 子系统模块REV · C2SCALE · NTS · ISSUED 2026-04-26
/04控制工程服务目录

Greenfield, retrofit
or 02:00 emergency.

06 lines · SVC-01 → SVC-06
/SVC-01

新建线控制集成

Complete controls from concept to production. Panel design, programming, wiring, commissioning and startup support.

GreenfieldTurnkeyFAT/SAT
交付物Panel + program + DOC
/SVC-02

控制改造与现代化

Update legacy machines with modern automation. PLC migrations, drive replacements, network upgrades — without rebuilding the machine.

LegacyMigrationUpgrade
交付物Migration file + DOC
/SVC-03

故障处理与现场支持

When your team hits a wall, we step in. Remote diagnostics, on-site troubleshooting, root-cause analysis, permanent fixes.

24/7Remote VPNOn-site
交付物Root-cause report
/SVC-04

功能安全工程

Risk assessment, safety circuit design and validation testing per ISO 13849 / IEC 62061 / RIA R15.06.

ISO 13849PLdSIL-2
交付物Safety validation file
/SVC-05

视觉系统部署

End-to-end vision: lighting, optics, camera selection, software training and integration with PLC and robot.

CognexKeyenceFANUC iRVision
交付物Vision job + report
/SVC-06

网络架构与诊断

Design, deploy and troubleshoot industrial networks. Determinism, redundancy and OT/IT segmentation.

EtherNet/IPPROFINETOPC UA
交付物DWG + diag report
/05控制工程交付流程

From audit to SAT —
document trail at every gate.

T+001/05

调研与审计

30–60 min

Machine and process audit. We map I/O count, drives, safety zones, network topology and target performance.

交付物
DOC-01 · System Brief
T+72h02/05

方案与报价

2–3 days

Architecture sketch, BOM, panel concept, fixed pricing, milestone schedule and risk register.

交付物
DOC-02 · SOW + BOM
T+sim03/05

设计与 FAT

2–6 wks

Schematics, panel layout, PLC + drive program, HMI screens. Factory Acceptance Test in our shop.

交付物
DOC-03 · FAT Report
T+inst04/05

安装与调试

Per scope

Field installation supervision, I/O checkout, drive auto-tune, safety validation and dry runs.

交付物
DOC-04 · Comm. Log
T+SAT05/05

SAT 与交接

On-site

Site Acceptance Test, ramp-up, operator and maintenance training. Signed compliance file.

交付物
DOC-05 · SAT + Training
/06现场报告
CASE · CS-CTL-014 · Beverage Co. · Multi-Vendor Packaging Line

8 OEMs · 6 vendors —
1,250 BPM unified.

8 OEM machines from 6 different vendors. Target: 1,200 BPM line speed. 12-week timeline for full integration, line-wide coordination, vision inspection and PLd safety compliance.

Master PLCControlLogix · line-wide coordination
CommsEtherNet/IP backbone · 8 machines
VisionCognex · 3 critical inspection stations
SafetyGuardLogix · ISO 13849 PLd
"We hit ramp-up faster than any line we've ever commissioned. The integration was clean from day one."
— Plant Engineering Manager
/ 实测结果SAT后 · 90天
产线速度+4%
目标 1,200 BPM达成 1,250 BPM
OEE+7 点
75%82%
项目周期−1 周
计划 12 周11 周交付
安全合规100%
要求 PLdPLd 已验证
启动集成
/07控制工程 FAQ

问题,直接回答。

从单点驱动调试到整线控制集成都可覆盖。

包含,支持原理设计、BOM与合规制造。

可以,优先保留机械资产并升级控制系统。

按标准执行风险评估、回路设计与验证归档。

取决于范围,启动前给出明确里程碑计划。

提供,包含现场实操与交付文档。

/08联系

Talk to a
Controls Engineering Specialist

Whether it's one VFD that won't auto-tune or a full multi-vendor packaging line — we engineer the whole stack. 30-minute discovery call, engineer to engineer.

/ 服务窗口
  • 初步沟通当日工作时间
  • 紧急热线24 / 7 / 365
  • 覆盖范围USA · MX · CA
  • 语言EN · ES · 中文