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/IND-ENERGY新能源与电池 · EV

电池自动化
从电芯到电池包。

从极片叠片到电池包EOL测试,我们提供面向产线扩容的自动化,支持洁净室/干燥房与电芯级追溯。

/DATASHEETREF. IND-ENERGY-001
工艺电芯 · 模组 · PACK
节拍按工位目标节拍
机器人FANUC · ABB · KUKA · Yaskawa
安全ISO 13849 · NFPA 79
质量IATF 16949 · IPC · ESD S20.20
数据电芯级谱系 + MES/WMS
42
电池产线
300
+ 在线机器人
24/7
生产支持
GWh
分期扩产

答案优先

电池制造自动化应如何排序优先级?

通常先解决最高成本瓶颈:定位精度、焊接漂移、化成节拍或追溯缺口。

What does automation in battery manufacturing include?

It includes cell assembly, module and pack integration, inline inspection, controls engineering, and data systems that stabilize throughput and quality at scale.

How do battery teams estimate ROI before deployment?

ROI is usually modeled from yield improvement, cycle-time reduction, scrap avoidance, and downtime recovery with KPI baselines set before implementation.

Can battery lines integrate with existing MES and ERP platforms?

Yes. Most programs connect to existing MES and ERP environments for genealogy, production visibility, and quality event traceability.

How quickly can support start for production bottlenecks?

Support can start quickly with remote diagnostics and escalate to focused on-site intervention for constraints affecting output, quality, or schedule.

Teams planning energy and battery automation generally compare traceability depth, process safety architecture, and lifecycle support before selecting battery automation companies for multi-line scale-up.

Industry references: IATF · UL Battery Certification · EU Battery Regulation · ISO 14644
/01STANDARDS FRAMEWORK

Battery automation standards matrix.

Battery cells fail in ways no other industry tolerates. Our deployments are built against this matrix from URS forward — not bolted on at FAT.

/STD-01

IATF 16949 / ISO 9001

Automotive QMS for traction battery suppliers.

  • PPAP / APQP
  • Configuration control
  • Sub-tier flowdown
  • Audit-ready records
/STD-02

ISO/IEC 62133 · UN 38.3

Cell 安全, transport and abuse testing standards.

  • Electrical abuse
  • Mechanical abuse
  • Thermal abuse
  • Transport certification
/STD-03

UL 2580 / UL 1973

电池 system 安全 for EV and stationary storage.

  • Functional safety
  • Insulation resistance
  • BMS validation
  • Fire propagation tests
/STD-04

ISO 26262 · ASIL

Functional 安全 for traction battery and BMS.

  • HARA + ASIL decomp
  • FMEDA · DFA
  • Safety case
  • TÜV-aligned process
/STD-05

EU Battery Regulation

电池 passport, carbon footprint and digital twin.

  • Cell-level passport
  • CO₂ footprint declaration
  • Recycled content trace
  • QR + DPP linkage
/STD-06

Cleanroom & Dryroom

ISO 14644 cleanroom and ultra-low dewpoint dryrooms.

  • ISO 5 / Class 100
  • −40 °C dewpoint
  • ESD-safe materials
  • Low-particulate motors
/02PLATFORM DATASHEET

Five energy and battery automation subsystems.

From electrode to EOL test. Switch tabs to inspect the spec for each subsystem.

/CELL · ELECTRODE, STACKING, FORMATION

Cell Manufacturing

Electrode, stacking, formation. Engineered for cleanroom and dryroom environments with full configuration control and per-cell traceability.

SPECIFICATIONREF · CELL-2026
STACKINGZ-fold + single-sheet, ±0.05 mm
WELDINGLaser tab welding (1 kW fiber)
ELECTROLYTERobotic dosing ±0.5%
FORMATION256-channel formation rack
INSPECTIONX-ray edge alignment + vision
/03REFERENCE LINE

Cell → module → pack — top view.

Schematic of a representative EV battery line spanning electrode stacking through pack EOL test, with ISO 5 cleanroom and dryroom envelopes.

SCHEMATIC · SCALE 1:80 · REF DWG-EN-001
DRYROOM · −40 °C DEWPOINTCLEANROOM · ISO 5 (CLASS 100)STACK/S1WELD/S2FORM/S3MODULE/S4PACK/S5EOL TEST/S6MES · CRITICAL MFG/MES — PER-CELL GENEALOGYEU BATTERY PASSPORTDigital Product Passport (DPP)X-RAY · VISION/QA-01HiPot · LEAK/QA-02CELL FLOW →
/S1–S3Dryroom (electrode → form)
/S4–S6Cleanroom (mod → pack → EOL)
/MESPer-cell genealogy
/DPPEU Battery Passport export
/04APPLICATIONS

Battery automation applications by production stage.

/APP-01

Electrode Stacking

Z-fold and single-sheet stackers with ±0.05 mm alignment.

/APP-02

Laser Tab Welding

Fiber laser tab welding with thermal validation.

/APP-03

Module & Pack Assembly

Cell-to-module-to-pack with vision-guided placement.

/APP-04

In-line X-ray & Vision

Edge alignment, weld quality, leak detection.

/APP-05

Formation & Grading

Multi-channel formation, OCV/IR/capacity binning.

/APP-06

EOL Test & BMS Flash

HiPot, leak, cycler and BMS firmware programming.

/05ENGINEERING LIFECYCLE

From URS to production release.

Five gates. Each gate produces a controlled deliverable signed under our quality system.

01T+0
/调研

URS & Cell Roadmap

DELIVERABLE
DOC-01 URS + chemistry plan
02T+4W
/设计

Layout & Tolerance Stack

DELIVERABLE
DOC-02 Layout + GD&T + I/O list
03T+12W
/构建

FAT + Cleanroom Pre-cert

DELIVERABLE
DOC-03 FAT + ISO 14644 cert
04T+18W
/验证

PPAP & Capability Run

DELIVERABLE
DOC-04 Cpk study + PPAP pkg
05T+SAT
/发布

SAT & Production Release

DELIVERABLE
DOC-05 SAT + handover + spares
/06FIELD REPORT

EV module assembly cell — Tier 1 OEM.

High-throughput cylindrical cell module assembly with vision-guided placement, laser tab welding and full per-cell genealogy export.

  • 电芯产线由主 PLC 逻辑统一协调
  • 洁净室机器人协同完成电芯/模组搬运
  • 关键质量点部署视觉与 X 光检测
  • 干燥房工艺安全架构完整落地
  • 电芯级谱系与 MES 深度集成
START YOUR BATTERY PROJECT →
/RESULTSDOC · CASE-EN-007
METRICBEFOREAFTER
一次通过率93.7%99.1%
节拍100%62%(-38%)
电芯追溯批次级100% 电芯级谱系
/08常见问题

电池自动化常见问题。

可以,采用 ESD 安全工具并遵循现场污染控制。

支持软包、方壳、圆柱及主流化学体系,并按形态验证工艺参数。

提供。通过 DataMatrix 与 MES 实现关键参数全程追踪。

支持,针对安全相关子系统提供相应工程与文档。

可以,通过 OPC UA/MQTT 与主流 MES/ERP 对接。

/CTA下一步

Ready to scale your
battery line?

Cleanroom, dryroom, cell-level traceability. Talk to a battery engineer this week and define the right roadmap for energy and battery automation. For adjacent operations, review our electronics automation workflows and manufacturing automation programs.