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/SVC-02PLC 编程 · 迁移 · 支持

PLC 服务与自动化解决方案

你的PLC问题
到这里结束。

由认证PLC工程师直接支持。产线故障时,可快速远程介入并恢复运行。

累计1,200+ PLC项目经验,覆盖老旧系统迁移与新线调试。

PLC 服务数据表REV B.3
1,200+
PLC 项目完成
15+
平台掌握
30min
远程响应
24/7
紧急热线
DOCSVC-PLC-001
COVERAGEUSA-MX-CA
STDISA-88/95
SLA24/7
/ 数据表
Status: 已发布 · 可执行
标准ISA-88 / ISA-95
响应30分钟远程
平台15+ OEM
覆盖USA-MX-CA
/ ENGINEERING EVIDENCE
/01问题 · 方案

PLC Services for Migration, Commissioning,
Troubleshooting, and Support

/ The Problem05 issues

Common PLC service scenarios

  • P-01Migrate a 20-year-old PLC-5 to ControlLogix without losing weeks of production.
  • P-02Commission a new line with 47 stations and zero schedule slip.
  • P-03Troubleshoot a fault that nobody on the maintenance team can diagnose.
  • P-04Integrate a robot cell into your existing SCADA without breaking comms.
  • P-05Re-program safety PLCs to meet updated ISO 13849 / IEC 62061 standards.

…you need specialists who live and breathe PLC programming.

/ Our Solution04 deliverables

How our PLC services are delivered

  • S-01Project-based commissioning with defined scope, fixed price, and signed milestones.
  • S-02Emergency troubleshooting via secure remote access with on-site dispatch within 24 h.
  • S-03Production support contracts with guaranteed response SLAs across 3 tiers.
  • S-04Migration projects handled start-to-finish — weekend cutovers, no surprises.

One call. One engineer who knows your system. No runaround.

/02PLC 服务目录

The full PLC lifecycle —
under one roof.

06 service lines · SVC-01 → SVC-06
/SVC-01

PLC 自动化与编程

Clean, fully documented, maintainable code your team can read. ISA-88 / ISA-95 compliant. Version controlled.

Studio 5000TIA PortalGX Works 3
交付物Source · Docs · Backups
/SVC-02

PLC 迁移与现代化

Legacy PLC-5 / SLC 500 / S7-300 to modern controllers. Production cutover in a single weekend window.

PLC-5 → ControlLogixS7-300 → S7-1500FX → iQ-R
交付物Cutover plan · Rollback
/SVC-03

PLC 调试与启动

On-site I/O checkout, FAT/SAT, dry runs, ramp-up. We work alongside your team until the line is at rate.

I/O CheckoutFAT/SATOperator Training
交付物Signed FAT/SAT report
/SVC-04

紧急故障处理

Production down? Remote in within 30 min during business hours, 2 h after hours. 85 % resolved without dispatch.

24/7 HotlineRemote VPNSame-day On-site
交付物Root-cause report
/SVC-05

生产支持合同

Standard / Priority / Critical tiers with guaranteed response. Your dedicated engineer learns your systems.

SLA-backedNamed EngineerQuarterly Review
交付物Support agreement
/SVC-06

安全 PLC 编程

GuardLogix, Safety Integrated, Pilz PNOZmulti. Safety logic that protects people and keeps the line running.

ISO 13849IEC 62061SIL-2 / SIL-3
交付物Safety validation file
/03从 I/O 到企业系统的 PLC 架构

PLC automation architecture
from I/O to enterprise systems.

Every PLC project we deliver fits a layered reference architecture — physical I/O at the bottom, business systems at the top. We own all five layers and the protocols between them.

  • L0Sensors · Actuators · I/O
  • L1PLC · Safety PLC · Drives
  • L2HMI · SCADA · Historian
  • L3MES · Quality · OEE
  • L4ERP · Cloud · Analytics
DWG · ARCH-PLC-001视图 · 栈
DBL4 · ENTERPRISE / ERP / CLOUDMESL3 · MES · QUALITY · OEESCL2 · HMI · SCADA · HISTORIANPLCL1 · PLC · SAFETY · DRIVESI/OL0 · SENSORS · I/O · ACTUATORS协议 · ETHERNET/IP · PROFINET · OPC UA · MODBUS TCP · ETHERCAT边界: L1/L2 控制域 · L3/L4 IT 交接
Legend: ORANGE = CRITICAL LAYER图例: 白色 = 标准信号流REV · P1SCALE · NTS · ISSUED 2026-04-26
/04我们支持的工业 PLC 平台

Every major PLC.
Certified, in production.

06 platforms · PLT/01 → PLT/06
PLT/01Rockwell Automation

Allen-Bradley

型号
  • · ControlLogix 5570/5580
  • · CompactLogix 5380
  • · GuardLogix 5580
  • · Micro 800 Series
  • · PLC-5 (legacy)
  • · SLC 500 (legacy)
软件
Studio 5000 Logix DesignerRSLogix 5000 / 500FactoryTalk View SE/ME
通信EtherNet/IP · ControlNet · DH+
PLT/02Siemens AG

Siemens

型号
  • · S7-1500 / 1500F
  • · S7-1200
  • · S7-300 / 400
  • · ET 200SP / 200MP
软件
TIA Portal v17 / v18Step 7 ClassicWinCC Unified / Advanced
通信PROFINET · PROFIBUS · OPC UA
PLT/03Mitsubishi

Mitsubishi Electric

型号
  • · MELSEC iQ-R
  • · MELSEC Q-Series
  • · MELSEC L-Series
  • · MELSEC FX5U / FX3U
软件
GX Works 3 / 2GT Designer 3
通信CC-Link IE · MELSEC Comm · SLMP
PLT/04Omron Industrial

Omron

型号
  • · NX1 / NX7 Controllers
  • · NJ Series
  • · CJ2M / CJ2H
  • · CP1H / CP1L
软件
Sysmac StudioCX-One
通信EtherCAT · EtherNet/IP
PLT/05Beckhoff Automation

Beckhoff

型号
  • · CX5100 / CX9000
  • · CX2000 Embedded PCs
  • · EtherCAT I/O Terminals
软件
TwinCAT 3 (XAE/XAR)
通信EtherCAT · ADS · OPC UA
PLT/06Keyence Corp.

Keyence

型号
  • · KV-8000
  • · KV-7500 / 7300
  • · KV-5500 / 5000
  • · KV Nano
软件
KV STUDIO 11
通信EtherNet/IP · KV Socket

Also supported on request: ABB AC500 · Schneider Modicon · GE/Emerson RX3i · Honeywell ControlEdge

/05PLC 服务交付流程

From discovery to handover —
document trail at every gate.

T+001/05

调研

30–60 min

Engineer-to-engineer call. We map your installed base, network topology, and production constraints. No sales pitch.

交付物
DOC-01 · System Audit
T+72h02/05

方案

2–3 days

Detailed scope of work with fixed pricing, timeline, and deliverables list. Hardware, labor, contingency.

交付物
DOC-02 · SOW + Quote
T+exec03/05

执行

Per scope

Senior engineer programs, simulates, and tests. Daily updates, weekly milestone review, version control.

交付物
DOC-03 · Source + FAT
T+SAT04/05

调试

On-site

I/O checkout, dry runs, ramp-up, operator training. Production at rate before sign-off.

交付物
DOC-04 · SAT Report
T+30d05/05

交接与支持

Included

30-day post-cutover support included. Optional ongoing contract with named engineer and SLA.

交付物
DOC-05 · Backup Pack
/06现场报告
CASE · CS-PLC-014 · Tier 1 Automotive Supplier

12 PLC-5 controllers,
3 weekend cutover.

A Tier 1 automotive supplier was running critical assembly operations on PLC-5 controllers installed in 1998. 12 processors, 47 stations, zero tolerance for unplanned downtime. Spare parts on 6-week lead times.

阶段 1第1个周末 — 转换4套 PLC + I/O 重映射
阶段 2第2个周末 — 5套 PLC + HMI 更新 + 通讯联调
阶段 3第3个周末 — 最后3套 PLC + GuardLogix 安全
"iAutomate delivered exactly what they promised. Three weekends, zero surprises, no production loss."
— Plant Manager, Tier 1 Automotive
/ 实测结果切换后 · 90天
非计划停机−92%
12 小时/月<1 小时/月
备件交期−97%
6–8 周48 小时
程序修改耗时−85%
按天按小时
平均修复时间−81%
4.2 h0.8 h
启动迁移
/07PLC 服务 FAQ

问题,直接回答。

主要覆盖 Allen‑Bradley、Siemens、Mitsubishi、Omron、Beckhoff、Keyence,并可按现场扩展到其他平台。

可快速远程介入,提供 7x24 紧急支持,并按故障等级安排现场到场。

两种都做。多数问题可远程解决,复杂问题提供北美现场支持。

取决于范围、硬件与停线窗口。完成技术审计后提供固定范围报价。

可以。我们常与既有团队协同,目标是尽快恢复并稳定生产。

提供。项目包含操作与维护知识移交,可按平台定制课程。

/08联系


PLC 服务工程师沟通

无论是当前紧急故障,还是Q3调试计划,都可安排30分钟工程师直连沟通。

/ 服务窗口
  • 初步沟通当日工作时间
  • 紧急热线24 / 7 / 365
  • 覆盖范围USA · MX · CA
  • 语言EN · ES · 中文