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/IND-AEROAEROESPACIAL · AS9100

Automatización aeroespacial
con tolerancia de milésima.

Entregamos celdas alineadas a AS9100 con precisión, trazabilidad y evidencia de auditoría para programas regulados.

/DATASHEETREF. IND-AERO-001
QUALITY SYSTEMAS9100 Rev D
SPECIAL PROCESSNADCAP accredited
INSPECTIONAS9102 FAI · CMM · NDT
POSITION TOL.±0.001″ servo capable
TRACEABILITY100% to part s/n
OEM SPECBoeing D6 · Airbus AIMS
85+
celdas aeroespaciales
12
países soportados
0
escapes críticos
Cpk
foco en capacidad

RESPUESTA PRIMERO

¿Cómo priorizar automatización aeroespacial?

Primero se estabiliza el cuello de botella de mayor riesgo: taladrado crítico, variación de fijación, escapes de inspección o trazabilidad incompleta.

What does aerospace automation include in practice?

It includes precision machining support, robotic positioning, in-line inspection integration, and controls architecture that preserves audit-ready operation records.

How do aerospace teams estimate ROI before deployment?

ROI is usually modeled from rework reduction, cycle-time gains, quality stability, and improved first-pass acceptance using baseline metrics from current production.

Can aerospace cells integrate with existing MES and quality systems?

Yes. Most projects integrate with existing MES and quality environments for traceability, inspection history, and controlled handover documentation.

How quickly can support start for release-blocking issues?

Support can begin quickly with remote diagnostics and then shift to targeted on-site execution for production constraints affecting quality or schedule.

Teams planning aerospace automation typically compare traceability depth, quality-system alignment, and support coverage before selecting aerospace automation companies for long lifecycle programs.

Industry references: IAQG / AS9100 · EASA · FAA · NADCAP
/01QUALITY FRAMEWORK

Aerospace automation standards matrix.

Aerospace cells aren't certified by accident. Every iAutomate deployment is built against this matrix from URS forward.

/QMS-01

AS9100 Rev D

Aeroespacial QMS layered on ISO 9001 — risk, configuration, FOD.

  • Risk-based thinking
  • Configuration mgmt
  • FOD prevention
  • Counterfeit parts control
/QMS-02

NADCAP Special Processes

Heat treat, NDT, chem-process and welding accreditation paths.

  • AC7114 NDT
  • AC7110 welding
  • AC7108 chem-process
  • Audit-ready records
/QMS-03

FAA / EASA

Civil airworthiness regulator compliance for production.

  • PMA / TSO support
  • 21G production org
  • DER / DAR coordination
  • Continued airworthiness
/QMS-04

Boeing D6-83439

Boeing supplier calidad requirements and flowdown.

  • FOD program
  • Stamp control
  • Sub-tier flowdown
  • Source inspection
/QMS-05

Airbus AIMS / EN 9100

Airbus material and calidad standards.

  • AIMS material specs
  • EN 9100 alignment
  • ProSupplier reporting
  • Concession process
/QMS-06

AS9102 First Article

First Article Inspection Reports for new and changed parts.

  • Form 1 / 2 / 3
  • Bubbled drawings
  • Material certs traced
  • Delta FAI on change
/02PLATFORM DATASHEET

Five aerospace automation subsystems.

Vendor-agnostic engineering across the platforms aerospace OEMs and Tier 1s already standardize on.

/DRL · HOLES, COUNTERSINKS, FASTENERS

Automated Drilling & Fastening

Holes, countersinks, fasteners. Engineered for AS9100 Rev D environments with full configuration control and audit trail.

SPECIFICATIONREF · DRL-2026
POSITION±0.001″ at TCP
DRILL HEADServo z-axis + thrust loop
MATERIALSAl 7075 · Ti-6Al-4V · CFRP stack
FASTENERSHiLok · Lockbolt · interference fit
RECORDSPer-hole load + depth log
/03REFERENCE CELL

Drill-and-fasten cell — top view.

Schematic of a representative AS9100 aerospace drilling cell with secondary guide rail, laser tracker positioning and integrated NDT station.

SCHEMATIC · SCALE 1:50 · REF DWG-AE-001
ISO 10218 SAFETY PERIMETERAEROSTRUCTURE — PN 7472SECONDARY LINEAR GUIDE RAIL · 8 mROBOT R1/R1DRILL HEAD/DHROBOT R2/R2LASER TRACKER/LTNDTPAUT · ET/NDTMES · SOLUMINA / APRISO/MES — PER-HOLE TRACEABILITY
/LTLaser tracker (positioning)
/R1/R2Precision robot cells
/DHServo drill head
/NDTPhased-array UT + ET
/04APPLICATIONS

Aerospace automation applications by process stage.

/APP-01

Taladrado y Fijación

Hi-Lok, lockbolt, interference fit on Al/Ti/CFRP stacks.

/APP-02

Aerostructure Assembly

Wing, fuselage, empennage positioning and joining.

/APP-03

NDT & Dimensional

PAUT, eddy current, CMM and laser scan inspection.

/APP-04

Composite Layup Support

Ply placement assist, sealant dispense, bagging aids.

/APP-05

Robotic Surface Treatment

Sanding, sealing, painting and coating in Class-A booths.

/APP-06

MRO Automation

Borescope, repair guidance and documented overhaul.

/05ENGINEERING LIFECYCLE

From URS to source inspection.

Five gates. Each gate produces a controlled deliverable signed under aerospace configuration management.

01T+0
/DISCOVERY

URS & FAI Strategy

DELIVERABLE
DOC-01 URS + AS9102 plan
02T+3W
/DESIGN

Cell Layout & Tolerance Stack

DELIVERABLE
DOC-02 GD&T study + layout
03T+10W
/BUILD

FAT + NADCAP Pre-audit

DELIVERABLE
DOC-03 FAT + special process pkg
04T+14W
/QUALIFY

First Article Inspection

DELIVERABLE
DOC-04 AS9102 Form 1/2/3
05T+SAT
/RELEASE

Source Inspection & Handover

DELIVERABLE
DOC-05 PPAP-style release pkg
/06FIELD REPORT

Aerostructure drilling cell — Tier 1 supplier.

Eight-meter robotic drilling and fastening cell with laser-tracker positioning, delivering aerospace-grade tolerances on first article submission.

  • Celda robótica de taladrado y fijación en tolerancia
  • Compensación por láser tracker y metrología inline
  • Arquitectura de seguridad y enclavamientos validados
  • Registro de trazabilidad serial por operación
  • Paquete de liberación para QA y producción
START YOUR AEROSPACE PROJECT →
/RESULTSDOC · CASE-AE-007
METRICBEFOREAFTER
FPY92.8%99.3%
Tiempo de ciclo100%79% (-21%)
RechazosBase-63%

"iAutomate delivered precision automation that exceeded our specifications."

— MFG. ENGINEERING MANAGER
/08FAQ

Preguntas frecuentes aeroespaciales.

Sí, con entregables controlados, trazabilidad y evidencia documental para auditoría.

Sí, integramos visión, medición y NDT con lógica de calidad y bloqueo de proceso.

Sí, modernizamos controles y secuencias sin perder continuidad operativa.

AB, Siemens y otras plataformas industriales según estándar del cliente.

Con captura serial por operación y sincronización a MES/QMS.

/CTASIGUIENTE PASO

Ready for precision
aerospace automation?

AS9100-aligned cells from URS to source inspection. Talk to an aerospace engineer this week and define the right roadmap for precision aerospace automation. For adjacent high-precision workflows, review our electronics automation programs and manufacturing automation services.